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Custom Polyurethane Moulding Products and Solutions

Our in-house team has the capability to design and manufacture polyurethane products for any application or industry.

At Richmond Rolling Solutions we’ve been customising polyurethane moving solutions for over 40 years, with leading design and manufacturing techniques that allow our team to create tailored solutions for your required application.

With the highest abrasion resistance of any polymer family, polyurethane is also the most versatile, allowing our team to make products within a broad hardness range – meaning it can be the perfect replacement for almost any rubber, injection moulded plastic or engineering plastic materials.

Our standard hardness range can cater for any application, with a wide-range of stock in-house for fast order fulfilment. This includes: 50A, 60A, 77A, 85A, 90A, 95A, 57D, 65D and 75D and standard colour options of Red, Black, Orange, Grey, Yellow and Green.

The perfect partner for custom polyurethane products

For specific applications Richmond Rolling Solutions can expertly manufacture polyurethane products in any hardness from 25A to 85D.

Using precision engineering techniques and the latest equipment, Richmond Rolling Solutions can design and deliver any type of polyurethane product for your business needs! 

By utilising Richmond’s in-house moulding processes we can manufacture custom shapes, hardness variability and load bearing solutions, giving us a distinct advantage over traditional suppliers across Australia.

 

Polyurethane Retyre Services

Extend the life of your wheel with a new polyurethane tyre. If your hub is still in good shape, we can recoat it with a new polyurethane tyre. Our team will confirm your measurements and application needs, then clean the hub, recast the tyre, and machine it to suit. Custom sizes and shapes can be accommodated.

How does polyurethane compare to other materials?

Compared To Rubber Compared to Metal Compared To Injection Moulded Plastics
Superior abrasion resistance
Abrasian resistance
High impact resistance
Wide range or hardness for more application flexibility
Non-corrosive
Much lower tooling cost
Lighter load bearing
Light weight
Elastic memory
Cut and tear resistant
Flexible
Thick and thin section mouldings
UV and ozone resistance
Impact resistant
Noise reduction
Lower cost tooling
Nonconductive
Lower and higher temperature range capable
Thicker sections possible
Non-sparking
Resilience
Parts with very thick and thin sections possible
Lower cost fabrication
Elastic memory
Colourability
Lower cost tooling compared to cast steel/iron parts
Wide range or hardness for more application flexibility
Can be manufactured with a FRAS Rating (fire resistance & antistatic)
Noise reduction in impact applications
Abrasion resistance
Won’t damage other steel or concrete surfaces like steel components

Standard Polyurethane Material Properties

Hardness 50A (+/-3) 60A (+/-3) 77A (+/-3) 85A (+/-3) 90A (+/-3) 95A (+/-3) 57D (+/-3) 65D (+/-3) 75D (+/-3) Test Method
Tensile Strength MPA (psi) 15 (2175) 16 (2321) 27.0 (3916) 38 (5500) 34.0 (4931) 41.0 (5947) 38.8 (5627) 48.0 (6926) 51.6 (7484) AS1683.15
100% Modulus MPA (psi) - - 4.6 (667) 6.7 (972) 9.0 (1305) 12.4 (1789) 7.9 (1146) 29.0 (4206) 46.9 (6802) AS1683.11
200% Modulus MPA (psi) - - - - 13.4 (1944) 17.3 (2509) - - 39.3 (5700) AS1683.11
300% Modulus MPA (psi) - - 9.0 (1305) 11.0 (1595) 18.6 (2698) 17.9 (2596) 11.9 (1726) 38.0 (5511) - AS1683.11
Angle Tear Strength, Die C (KN/m) - - 72 83 98 120 155 115 143 AS1683.12
Trouser Tear Strength (KN/m) - - 25 35 30 41 52.7 - - AS1683.12
Elongation % 650 600 615 650 580 400 335 280 200 AS1683.11
Din Resilience (%) - 55 65 61 50 41 45 - 45 DIN 53512
Din Abrasion Resistance 10N (mm3) - 135 43 25 27 55 76 110 109 AS1683.21
Din Abrasion Resistance 5N (mm3) - - - - 10 18 35 35 - AS1683.21
Cured Specific Gravity (g/cm3) 1.1 1.1 1.05 1.07 1.1 1.13 1.14 1.13 1.17 AS1683.40

What makes us different?

  • In-House Manufacturing Capabilities

    Our skilled operations team have expertise in the use of manufacturing machinery that enables both a fast turnaround and a high level of quality control. Our engineers work side by side with the machine operators.

  • Tailored and Engineered Solutions

    We have over 6 decades of experience as a big project, critical component partner for moving bulky items. We design and manufacture practical and uncomplicated solutions that align with the project requirements.

  • F.R.A.S Polyurethane Solutions

    A polymer additive used in the manufacture of polyurethane products makes the solution fire resistant and anti-static. It is ideal for use in mining, pipeline and fluid transport systems.

  • Design in SolidWorks

    A commonly used engineering design software that enables the convenience of file sharing.

  • ISO9001 Accredited

    Our processes are internationally accredited, ensuring a high-quality fit for purpose solution that is rigorously tested and reviewed before delivery to market.

  • Fast Turnaround

    From concept to solution, our design, sourcing and manufacturing infrastructure enables us to meet the tightest of deadlines.

FAQ

Yes. Our in-house engineering team can assist with product design, mould tooling, material selection, and performance requirements for any industrial application.

Our polyurethane solutions are used in manufacturing, mining, transport, food processing, agriculture, and OEM equipment – anywhere parts need to handle wear, load, impact, or movement.

Yes. We offer both low and high-volume production and can create short-run castings with custom tooling if needed.

We offer both. Alongside custom polyurethane solutions, we stock a wide range of  polyurethane wheels, rollers, and standard shaps to suit common industrial and OEM applications. Meaning we’ve got you covered whether you need a standard wheel or a more complex problem solved.

Yes. We can supply polyurethane in a range of standard sheet and rod formats, ready for your own fabrication or CNC processes.

We do. We can finish moulded parts to spec using our in-house CNC lathes and machining centres – particularly useful for tight tolerances or complex profiles.

Yes. You can send technical drawings, CAD files, photos or dimensions via email or contact form to our team. We will review your requirements, provide a quote, and can supply drawings for approval before we begin production.

Ready to Get Started?

With nearly 10,000 products in our growing range, why not talk with our design and engineering team about our custom polyurethane product solutions?

Give us a call on 1300 474 246 or submit an enquiry using the below form. Our team is here to help you find the right solution!

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